Cranfield Defence and Security
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Browsing Cranfield Defence and Security by Supervisor "Badcock, R. A."
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Item Open Access Micro-machining Techniques for the Fabrication of Fibre Fabry-Perot Sensors(Cranfield University, 2006-10-30T16:18:07Z) Machavaram, V. R.; Badcock, R. A.; Hetherington, John G.Fabry-Perot optical fibre sensors have been used extensively for measuring a variety of parameters such as strain, temperature, pressure and vibration. Conventional extrinsic fibre Fabry-Perot sensors are associated with problems such as calibration of the gauge length of each individual sensor, their relatively large size compared to the diameter of optical fibre and a manual manufacturing method that leads to poor reproducibility. Therefore, new designs and fabrication techniques for producing fibre Fabry-Perot sensors are required to address the problems of extrinsic fibre Fabry-Perot sensors. This thesis investigates hydrofluoric acid etching and F2-laser micro-machining of optical fibres to produce intrinsic Fabry-Perot cavities. Chemical etching of single mode fused silica fibres produced cavities across the core of the fibres due to preferential etching of the doped-region. Scanning electron microscope, interferometric surface profiler and CCD spectrometer studies showed that the optical quality of the etched cavities was adequate to produce Fabry-Perot interference. Controlled fusion splicing of etched fibres produced intrinsic Fabry-Perot cavities. These sensors were surface-mounted on composite coupons and their response to applied strain was studied using low coherence interferometry. These sensors showed linear and repeatable response with the strain measured by the electrical resistance strain gauges. To carry out F2-laser micro-machining of fused silica and sapphire substrates, a micro-machining station was designed and constructed. This involved the design of illumination optics for 157 nm laser beam delivery, the design and construction of beam delivery chamber, target alignment and monitoring systems. Ablation of fused silica and sapphire disks was carried out to determine ablation parameters suitable for micro-machining high aspect ratio microstructures that have adequate optical quality to produce Fabry-Perot interference. Cavities were micro-machined through the diameter of SMF 28 and SM 800 fibres at different energy densities. CCD interrogation of these intrinsic fibre cavities ablated at an energy density of 25 x 10 4 Jm -2 produced Fabry-Perot interference fringes. The feasibility of micro-machining high aspect ratio cavities at the cleaved end-face of the fused silica fibres and through the diameter of sapphire fibres was demonstrated. A technique based on in-situ laser-induced fluorescence monitoring was developed to determine the alignment of optical fibres and ablation depth during ablation through the fibre diameter. Ablation of cavities through the diameter of fibre Bragg gratings showed that the heat-generated inside the cavity during ablation had no effect on the peak reflection and the integrity of core and cladding of the fibre. Finally, a pH-sensor, a chemical sensor based on multiple cavities ablated in multimode fibres and a feasible design for pressure sensor fabrication based on ablated cavity in a single mode fibre were demonstrated.Item Open Access Pre-stressed advanced fibre reinforced composites fabrication and mechanical performance(Cranfield University, 2006-02) Krishnamurthy, S.; Badcock, R. A.; Hetherington, John G.Advanced composite materials have high strength-to-weight ratios, corrosion resistance and durability and are extensively used in aerospace, energy and defence industries. This research concentrates on minimising the process-induced residual stresses, and improving the fibre alignment of composites by employing a fibre prestress methodology. A novel flat-bed fibre prestress methodology for autoclave processing of composites was developed. This research investigates the effect of fibre prestress on 1) residual stresses, 2) fibre alignment, 3) static tensile and compression properties and 4) fatigue behaviour of composites. Experimental results show that this prestress methodology, on a 16-ply unidirectional E-glass/ 913 epoxy composite, reduces the residual strain of the composite from –600 µε to approximately zero for a prestress of 108 MPa. The strains measured from optical fibre sensors were in close agreement with those obtained using strain gauge. The results from fibre alignment studies showed that fibre prestressing improved the fibre alignment from 20% of fibres aligned to 0 ° degree in non-prestressed composites to 75% of fibres aligned to 0 ° degree in 108 MPa prestressed composites. Findings have shown that prestressing is beneficial to the static compressive and tensile performance of composites. The results show that fibre prestressing improves the fatigue life and resistance to stiffness degradation in the low stress level fatigue region. Also a change in static and fatigue damage mechanism was observed. The improvement in the static and fatigue properties is due to the reduction in residual stresses and fibre waviness. Overall the fibre prestressing methodology enhances the performance of composites by increasing the resistance to static and fatigue loading. The thesis also suggests that there is an existence of prestress limits to retain optimal material performance.