Browsing by Author "Almabrok, Almabrok Abushanaf"

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    Gas-Liquid Two-Phase Flow in Up and Down Vertical Pipes
    (Cranfield University, 2013-10) Almabrok, Almabrok Abushanaf; Yeung, Hoi
    Multiphase flows occurring in pipelines with a serpentine configuration is an important phenomenon, which can be encountered in heat exchangers used in a variety of industrial processes. More specifically, in many industrial units such as a large cracking furnace in a refinery, the tubes are arranged in a serpentine manner and are relatively short. As flow negotiates round the 180o bend at the ends of the tubes, the generated centrifugal force could cause flow maldistribution creating local dry spots, where no steady liquid film is formed on the adjacent straight sections of the pipe. As a result, events including coking, cracking and overheating of heat transfer surfaces may occur and lead to frequent shutdown of the facilities. Consequently, this could increase operating costs and reduce production revenue. Thus, it is desirable to know the effect that the bends exert on the flow in the straight part of the pipe. Apart from this, knowledge of the bend effects on the flows in the pipeline could also be important for the design of other pipelines for gas/liquid transport, e.g. offshore gas and oil pipelines. Quite a large number of studies have been found in the literature. The majority of them were for two-phase flow with small diameter pipes (i.d. ≤ 50 mm). However, studies with large diameter pipes (i.d. ≥ 100 mm), have increasingly been considered in recent years as problems related to large diameter vertical pipes are being encountered more and more often in industrial situations. This thesis studies the effect of 180o bends on the characteristics and development of gas-liquid two-phase flows in large diameter downward and upward pipes. The study particularly focuses on the influence of serpentine configuration on flow structure, cross-sectional void distribution and circumferential liquid film profiles and their development along the downward and upward sections. It was found that both the top and bottom bends have considerable impacts on flow behaviour, although to varying degrees. These impacts were highly dependent on the air and water flow rates. For sufficient flow rates, the bends were observed to create flow maldistribution in the adjacent straight section, due to the effects of centrifugal force. The air moved towards the inner zone of the bend and the water towards the outer zone, while a lesser quantity of water was identified on the other surfaces of the pipe. Investigation of the film thickness development in the downward and upward sections showed that, the liquid film behaviour close to the bends was significantly different from those located further away. This can be attributed to the centrifugal force of the bends. Examination of the power spectral density (PSD) along the downward and upward sections showed that, the shape of PSD located in the adjacent section to the bends, was substantially different from those located further away. Furthermore, several flow regime maps were generated which showed that, in addition to bubbly, intermittent and annular flows, unstable flows existed along the upward section, particularly for low gas and water flow rates. In this study it was found that, the lower bend was periodically blocked by the liquid and then blown through by the accumulated air. The data obtained from this study were compared with different theoretical correlations found in the existing literature. Some discrepancy between the results of the current study and those of previous published materials was noted. Updated correlations were presented which provided well results when they applied for the data obtained from the current study and previous studies.
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    Gas/liquid flow behaviours in a downward section of large diameter vertical serpentine pipes
    (Elsevier, 2015-10-09) Almabrok, Almabrok Abushanaf; Aliyu, A. M.; Lao, Liyun; Yeung, Hoi
    An experimental study on air/water flow behaviours in a 101.6 mm i.d. vertical pipe with a serpentine configuration is presented. The experiments are conducted for superficial gas and liquid velocities ranging from 0.15 to 30 m/s and 0.07 to 1.5 m/s, respectively. The bend effects on the flow behaviours are significantly reduced when the flow reaches an axial distance of 30 pipe diameters or more from the upstream bend. The mean film thickness data from this study has been used to compare with the predicted data using several falling film correlations and theoretical models. It was observed that the large pipe data exhibits different tendencies and this manifests in the difference in slope when the dimensionless film thickness is plotted as a power law function of the liquid film Reynolds number.
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    Interfacial shear in adiabatic downward gas/liquid co-current annular flow in pipes
    (Elsevier, 2015-10-28) Aliyu, A. M.; Lao, Liyun; Almabrok, Almabrok Abushanaf; Yeung, Hoi
    Interfacial friction is one of the key variables for predicting annular two-phase flow behaviours in vertical pipes. In order to develop an improved correlation for interfacial friction factor in downward co-current annular flow, the pressure gradient, film thickness and film velocity data were generated from experiments carried out on Cranfield University’s Serpent Rig, an air/water two-phase vertical flow loop of 101.6 mm internal diameter. The air and water superficial velocity ranges used are 1.42–28.87 and 0.1–1.0 m/s respectively. These correspond to Reynolds number values of 8400–187,000 and 11,000–113,000 respectively. The correlation takes into account the effect of pipe diameter by using the interfacial shear data together with dimensionless liquid film thicknesses related to different pipe sizes ranging from 10 to 101.6 mm, including those from published sources by numerous investigators. It is shown that the predictions of this new correlation outperform those from previously reported studies.
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    Prediction of entrained droplet fraction in co-current annular gas–liquid flow in vertical pipes
    (Elsevier, 2017-03-07) Aliyu, A. M.; Almabrok, Almabrok Abushanaf; Baba, Yahaya D.; Archibong-Eso, Archibong; Lao, Liyun; Yeung, Hoi; Kim, K. C.
    The entrained droplet fraction is an important parameter in annular two-phase flow, as its correlations are key inputs in flow simulation codes for the prediction of pressure drop and critical heat flux or dryout. Investigators have stressed the importance of extending the validity range of current correlations so that more conditions are covered. This could be achieved for example by including fluids with higher viscosities, a wider range of operating pressures, and increase in the size of pipes used for experiments (most of the data in the literature are from pipes of 50 mm diameter and below). In attempt to improve the latter, experiments were conducted in a 101.6 mm gas–liquid flow loop at Cranfield University’s Oil and Gas Engineering Laboratory and data on the fraction of droplets were collected in the annular flow regime by measuring the film velocity, from which the droplet fraction was calculated. Comparison of the film velocity by this method and by a mass balance showed close agreement. A capacitance Wire Mesh Sensor was used for flow visualisation in order to distinguish between annular and churn flow. In order to arrive at an improved correlation, over 1300 data points were gathered from other published works. These include air–water studies where large pipes of up to 127 mm in diameter were used. The others were from small-diameter pipes and for refrigerant, steam–water, air–water, and air–glycerine flows. Since in the annular regime, the gas flow entrains liquid droplets into the core, their presence alters the properties of the gas core. Therefore, accurate predictions are pivotal for the energy efficient design and operation of facilities in the petroleum and nuclear power industry. The correlation obtained here showed good agreement with the collected databank.
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    Upward gas–liquid two-phase flow after a U-bend in a large-diameter serpentine pipe
    (Elsevier, 2017-01-02) Aliyu, A. M.; Almabrok, Almabrok Abushanaf; Baba, Yahaya D.; Lao, Liyun; Yeung, Hoi; Kim, Kyung Chun
    We present an experimental study on the flow behaviour of gas and liquid in the upward section of a vertical pipe system with an internal diameter of 101.6 mm and a serpentine geometry. The experimental matrix consists of superficial gas and liquid velocities in ranges of 0.15–30 m/s and from 0.07 to 1.5 m/s, respectively, which cover bubbly to annular flow. The effects on the flow behaviours downstream of the 180° return bend are significantly reduced when the flow reaches an axial distance of 47 pipe diameters from the U-bend. Therefore, reasonably developed flow is attained at this development length downstream of the bend. Other published measurements for large-diameter film thickness show similar trends with respect to the superficial gas velocity. However, the trends differ from those of small-diameter pipes, with which the film thickness decreases much faster with increasing gas flow. As a result, only a few of the published correlations for small pipe data agreed with the experimental data for large pipe film thickness. We therefore modified one of the best-performing correlations, which produced a better fit. Qualitative and statistical analyses show that the new correlation provides improved predictions for two-phase flow film thickness in large-diameter pipes.
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    Void fraction development in gas-liquid flow after a U-bend in a vertically upwards serpentine-configuration large-diameter pipe
    (Springer, 2017-08-01) Almabrok, Almabrok Abushanaf; Aliyu, Aliyu M.; Baba, Yahaya D.; Lao, Liyun; Yeung, Hoi
    We investigate the effect of a return U-bend on flow behaviour in the vertical upward section of a large-diameter pipe. A wire mesh sensor was employed to study the void fraction distributions at axial distances of 5, 28 and 47 pipe diameters after the upstream bottom bend. The study found that, the bottom bend has considerable impacts on up-flow behaviour. In all conditions, centrifugal action causes appreciable misdistribution in the adjacent straight section. Plots from WMS measurements show that flow asymmetry significantly reduces along the axis at L/D = 47. Regime maps generated from three axial locations showed that, in addition to bubbly, intermittent and annular flows, oscillatory flow occurred particularly when gas and liquid flow rates were relatively low. At this position, mean void fractions were in agreement with those from other large-pipe studies, and comparisons were made with existing void fraction correlations. Among the correlations surveyed, drift flux-type correlations were found to give the best predictive results.