Browsing by Author "Bakogianni, Agapi"

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    Flow field explorations in a boundary layer pump rotor for improving 1D design codes
    (MDPI, 2023-02-03) Freschi, Rosa; Bakogianni, Agapi; Rajendran, David John; Anselmi Palma, Eduardo; Talluri, Lorenzo; Roumeliotis, Ioannis
    Boundary layer pumps, although attractive due to their compactness, robustness and multi-fluid and phase-handling capability, have been reported to have low experimental efficiencies despite optimistic predictions from analytical models. A lower-order flow-physics-based analytical model that can be used as a 1D design code for sizing and predicting pump performance is described. The rotor component is modelled by means of the Navier–Stokes equations as simplified using velocity profiles in the inter-disk gap, while the volute is modelled using kinetic-energy-based coefficients inspired by centrifugal pumps. The code can predict the rotor outlet and overall pump pressure ratio with an around 3% and 10% average error, respectively, compared to the reference experimental data for a water pump. Moreover, 3D RANS flow-field explorations of the rotor are carried out for different inter-disk gaps to provide insights concerning the improvement of the 1D design code for the better prediction of the overall pump performance. Improvements in volute loss modelling through the inclusion of realistic flow properties at the rotor outlet rather than the detailed resolution of the velocity profiles within the rotor are suggested as guidelines for improved predictions. Such improved design codes could close the gap between predictions and experimental values, thereby paving the way for the appropriate sizing of boundary layer pumps for several applications, including aircraft thermal management.
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    Multidisciplinary design and manufacturing of a Tesla pump prototype
    (Elsevier, 2024-07-29) Bakogianni, Agapi; Anselmi Palma, Eduardo; Rajendran, David John; Bufalari, L.; Talluri, L.; Ungar, P.; Fiaschi, Daniele
    To widen the range of hydraulic efficiencies of boundary layer pumps, a full design methodology has been proposed in order to identify critical issues for their performance and manufacturing. The methodology integrated a 2D numerical code, CFD and FEM analyses, coupled with manufacturing assessments as feedback mechanism. Considering budget constraints and in-house machining capabilities, a quick first prototype was produced. Analyses of the design are pointing out that the volute design initially chosen will not help to achieve an increase in the overall efficiency. The curves of head achieved with 2D and CFD are in agreement, but the latter determines the losses with larger accuracy, thus achieving lower values of head. The 2D model shows limits in the determination of the efficiency, effectively corrected by the CFD analysis. Critical parameters as disc thickness and gap between discs will require a more sophisticated assembly process and materials outsource. The proposed methodology could be used as a reference for the design and performance evaluation of this kind of turbomachinery in the future. The procedure lead to a prototype design, whose optimal efficiency slightly lower than 30 % was achieved at 5000 rpm with 0.3 mm disks gap.