Browsing by Author "Doucet, Jeremy"

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    Effect of impact damage on fatigue performance of structures reinforced with GLARE bonded crack retarders
    (Elsevier, 2015-06-19) Syed, Abdul Khadar; Fitzpatrick, Michael E.; James E. Moffatt; Doucet, Jeremy; Durazo-Cardenas, Isidro
    Fibre-Metal Laminates (FML) such as GLARE are of interest as bonded crack retarders (BCR) to improve the fatigue performance of aircraft structures. The degradation of the performance of the crack retarder in service if subjected to damage is a critical factor in designing with this concept. Bonded assemblies of an aluminium alloy substrate reinforced with a GLARE strap were prepared, and were subjected to low velocity impact damage onto the GLARE, with impact energies ranging from 10 to 60J. The thermal residual stresses developed during the bonding process of the GLARE to the aluminium were determined using neutron diffraction, and the change in the thermal residual stresses owing to impact damage onto the GLARE was evaluated. Pre- and post-impact fatigue performance of the BCR assemblies has been investigated. The results show that the BCR provides an improvement in fatigue life, but the reduction is impaired following impact damage. The results show that monitoring of impact damage will be critical in the damage tolerance assurance for aerospace structures containing bonded crack retarders.
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    Fatigue life enhancement of aircraft structures through bonded crack retarders (BCR)
    (Cranfield University, 2015-09) Doucet, Jeremy; Irving, Phil E.; Zhang, X.
    The trend in aircraft design is to produce greener airplanes through lighter structures and/or structures with extended life and reduced maintenance. Bonded crack retarders (BCR) are one of the solutions towards that objective. BCR are reinforcing straps bonded to the structure in order to improve the fatigue and damage tolerance properties of the assembly. The aim of this study was to demonstrate that the BCR hybrid technology – beneficial for upper wing cover – could also be applied to lower wing covers. The project also focused on evaluating BCR most important parameters. The fatigue life improvement obtained from BCR was evaluated through a series of coupons and skin-stringer assemblies tested under constant and variable amplitude loading. While the coupon tests demonstrated a life improvement of only 17% under constant amplitude loading, the variable amplitude load tests performed on the skin-stringer assembly demonstrated increased fatigue lives with a factor of 5 and reduced crack growth rates with a factor of 5 to 6. A finite element calculation tool was developed in order to conduct a parametric analysis of BCR geometry through the evaluation of the substrate stress intensity factor in the case of fatigue loading. The main difficulty was to include the interacting mechanism of the substrate lead crack and the disbond of the adhesive layer. The novelty of the approach was to incorporate the fatigue delamination calculation in order to evaluate the fatigue disbond propagation with crack growth. This was embedded in a 3D finite element design tool ReSLIC (Reinforced Structures Life Improvement Calculation). A necessary step to the development of ReSLIC was the analysis of fatigue properties of the adhesive system in order to provide input data for fatigue delamination calculations. To that end, a series of fatigue tests were performed in pure Mode I, pure Mode II and mixed mode with ratios of 25%, 50% and 75% of mode II ... [cont.].