Browsing by Author "Guida, Samuela"
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Item Open Access Ammonia recovery from brines originating from a municipal wastewater ion exchange process and valorization of recovered nitrogen into microbial protein(Elsevier, 2021-06-18) Guida, Samuela; Van Peteghem, Lotte; Luqmani, Benjamin A. ; Sakarika, Myrsini; McLeod, Andrew J.; McAdam, Ewan J.; Jefferson, Bruce; Rabaey, Korneel; Soares, AnaA hollow fibre membrane contactor (HFMC), and two vacuum thermal stripping processes, a rotary evaporator (VTS) and multi-component system (MVTS) were compared for their ability to recover ammonia (NH3) from ion exchange (IEX) regeneration brines. The IEX was a 10 m3/day demonstration scale plant fed with secondary municipal wastewater. The 10% potassium chloride regeneration brine was used multiple times leading to ammonium (NH4+-N) saturation (up to 890 mg N/L). When treating the saturated IEX brine, the highest NH3 mass transfer coefficient for the HFMC, MVTS and VTS were 0.6, 0.7 and 0.1 h−1, respectively, compared to values between 1.7 and 3.5 h−1, when treating a synthetic solution. The highest NH3 recovery was obtained with the HFMC (99.8%) and the ammonium sulphate produced was characterised for impurities, presenting high quality. Concentrated ammonium (NH4+-N) solutions (0.5–3.1 g N/L) were obtained from the MVTS and VTS processes. To further valorise the recovered NH4+-N solution produced from the MVTS process, this was used as a substrate for microbial protein (MP) production. Limited differences were observed for production rate (specific growth rate 0.092–0.40 h−1), protein yield (0.021–0.18 g protein/g acetate-CODconsumed) and protein content (0.073–0.87 g protein/g cell dry weight) between recovered and commercial nitrogen (N) sources, indicating that recovered N from IEX can serve as a substrate for MP production. This study demonstrates a comprehensive N management solution for wastewater applications, leading to a range recovered products. These combined technologies can contribute to the local economy, whilst delivering to the ambitious NET-ZERO and circular economy targets.Item Open Access Ammonium and phosphorus removal and recovery from wastewater through the ion exchange process.(2020-07) Guida, Samuela; Soares, Ana; Jefferson, BruceChallenges to implement circular economy principles in the wastewater cycle are connected to the need of reducing nutrients (ammonium as NH₄⁺-N, and phosphorus as PO₄-P) in treated effluent whilst enabling their recovery in an environmentally sustainable way. Conventional biology-based technologies fail to address these challenges by having high greenhouse gases footprint and offering limited possibilities for nutrient recovery. The aim of this work was to underline the mechanisms of removal and recovery of NH₄⁺-N and PO₄-P from wastewater through the ion exchange (IEX) process in order to optimise the removal efficiency and maximise the recovery from IEX regenerant brines (sodium hydroxide and potassium chloride), when working at demonstration scale over an extended period of time. The IEX process was tested in a 10 m³/day demonstration plant for 2.5 years using Zeolite-N and a hybrid anion exchanger (HAIX) for the removal of NH₄⁺-N and PO₄-P at empty bed contact times of 10 and 5 min, respectively. The operation at demonstration scale confirmed the resilience and consistency of the IEX process and the possibility to maintain high effluent quality (<0.3 mg PO₄-P/L and <1 mg NH₄⁺-N/L) despite changes in influent concentration (i.e. <0.006-26 mg NH₄⁺-N/L) and extended operational period (up to 63 consecutive adsorption/regeneration cycles with HAIX). Additionally, the regenerant brines were reused multiple times and nutrients could be recovered as high purity ammonium sulphate and hydroxyapatite using a hollow fibre membrane contactor for ammonium recovery and simple precipitation with calcium hydroxide and filtration for phosphorus recovery. The results obtained from this work additionally highlighted the need of an automated system to start the regeneration when the desired effluent quality is reached, the need of a nearly solids-free influent and high mechanical strength media to avoid media packing and losses. This work significantly moved the IEX process higher in the technology readiness level (from level 5 to level 7) for mainstream wastewater treatment with the advantages of simple operation, consistency, resilience and lower environmental impact (-25% cumulative energy demand, - 66% global warming potential, -62% marine eutrophication potential) compared to traditional biological processes.Item Open Access Demonstration of ion exchange technology for phosphorus removal and recovery from municipal wastewater(Elsevier, 2021-04-20) Guida, Samuela; Rubertelli, Giorgia; Jefferson, Bruce; Soares, AnaOrthophosphate (PO4-P) removal and recovery from municipal wastewater were investigated in a 10 m3/day hybrid anion exchanger (HAIX) demonstration plant. To date, HAIX resins have been investigated for PO4-P removal at laboratory scale with promising results but there is a need to investigate the application of the technology at larger scale, over extended operation whilst establishing an efficient regenerant management solution. The HAIX removed an average of 6 mg PO4-P /L to >0.3 mg PO4-P/L, within 430 bed volumes, with a capacity of 4.1 mg PO4-P/g resin. To manage the regenerant (NaOH 2%) efficiently, this was reused up to 8 times, reaching 785 mg PO4-P/L, but the adsorption capacity was compromised, and it decreased to 1.5 mg PO4-P/g resin. By adding calcium hydroxide to the saturated NaOH, 95% of the PO4-P was recovered as hydroxyapatite, and at the same time the regeneration effectiveness was re-established, as <0.3 mg PO4-P/L was reached again in the effluent. The treated NaOH was reused as regenerant solution, ensuring high effluent quality of <0.2 mg PO4-P/L. This study confirmed the capability of HAIX technology to remove and recover PO4-P from wastewater offering a solution which ensures both a high effluent quality and a circular economy approach.Item Open Access Development and calibration of a new mathematical model for the description of an ion-exchange process for ammonia removal in the presence of competing ions(Elsevier, 2021-10-20) Lizarralde, Izaro; Guida, Samuela; Canellas, Judit; Jefferson, Bruce; Grau, P.; Soares, AnaAmmonia ion removal and recovery via an ion-exchange process using zeolites is a promising alternative to traditional biological treatments. The analysis of its efficiency is not straightforward as it depends on various factors, such as the cation exchange capacity of the zeolite, amount of zeolite available, initial ammonia concentration, contact time, ammonia speciation depending on pH or the presence of competing ions. Mathematical modelling and simulation tools are very useful to analyse the effect of different operational conditions on the efficiency and optimal operation of the process. This paper experimentally analyses the effect that the presence of competing ions has on the efficiency of ammonia removal. This experimental work has shown a reduction of around 21% of ammonia removal efficiency in the presence of competing ions. The main contribution of this paper is the development new mathematical model able to describe the ion-exchange process in the presence of competing ions. The mathematical model developed is able to analyse the performance of the IEX process under different empty bed contact times, influent loads, pH and concentrations of competing ions. The capability of the model to reproduce real data has been proven comparing the experimental and simulation results. Finally, an exploration by simulation has been undertaken to show the potential of the mathematical model developed.Item Open Access Economic evaluation of ion-exchange processes for nutrient removal and recovery from municipal wastewater(Nature Publishing Group, 2020-03-18) Huang, Xiangjun; Guida, Samuela; Jefferson, Bruce; Soares, AnaIon exchange (IEX) processes are a promising alternative to remove and recover nutrients from municipal wastewater. To assess the feasibility and viability of IEX processes for full-scale application, this study aimed at providing an evaluation of performance and economics on upscaling these processes for two different configurations in a 10,000 population equivalent wastewater treatment plant (WWTP) and compared them with a traditional biological nutrient removal (BNR) plant. The IEX processes were designed based on existing pilot-scale data, and after aerobic or anaerobic carbon removal stages. The nutrients were recovered from spent regenerants in the form of (NH4)2SO4 and hydroxyapatite Ca5(PO4)3(OH), allowing regenerant reuse. The 40-year whole life cost (WLC) of IEX coupled with traditional activated sludge processes was estimated to be ~£7.4 M, and WLC of IEX coupled with anaerobic membrane process was estimated to be £6.1 M, which was, respectively, 17% and 27% less than the traditional BNR based WWTP. Furthermore, ~98 tonnes of (NH4)2SO4 and 3.4 tonnes of Ca3(PO4)2 could be recovered annually. The benefits of lower costs, reduction in greenhouse gas emissions and nutrient recovery aligned with circular economy, illustrated that IEX processes are attractive for nutrient removal and recovery from municipal wastewater.Item Open Access Preparation and evaluation of zeolites for ammonium removal from municipal wastewater through ion exchange process(Nature Research (part of Springer Nature), 2020-07-24) Guida, Samuela; Potter, Chris; Jefferson, Bruce; Soares, AnaThe application of ion exchange process for ammonium (NH4+-N) removal from wastewater is limited due to the lack of suppliers of engineered zeolites which present high ammonium exchange capacity (AEC) and mechanical strength. This study focuses on the preparation and evaluation of synthetic zeolites (Zeolite1-6) by measuring AEC and resistance to attrition and compression, against natural (clinoptilolite) and engineered zeolite (reference, Zeolite-N). At high NH4+-N concentrations, Zeolite6 and Zeolite2 showed capacities of 4.7 and 4.5 meq NH4+-N/g media, respectively. In secondary effluent wastewater (initial NH4+-N of 0.7 meq NH4+-N/L), Zeolite1, 2 and 6 showed an AEC of 0.05 meq NH4+-N/g media, similar to Zeolite-N (0.06 meq NH4+-N /g media). Among the synthetic zeolites, Zeolite3 and 6 showed higher resistance to attrition (disintegration rate = 2.7, 4.1 NTU/h, respectively) when compared with Zeolite-N (disintegration rate = 13.2 NTU/h). Zeolite4 and 6 showed higher resistance to compression (11 N and 6 N, respectively). Due its properties, Zeolite6 was further tested in an ion exchange demonstration scale plant treating secondary effluent from a municipal wastewater treatment plant. However, Zeolite6 disintegrated after 2 months of operation, whilst Zeolite-N remained stable for 1.5 year. This highlighted the importance of the zeolite’s mechanical strength for successful application. In particular, future work should focus on the optimization of the zeolite production process (temperature, time and dimension of the kiln during calcination) to obtain an engineered zeolite with a spherical shape thus reducing eventual sharp edges which can affect mechanical strengthItem Open Access Regeneration and modelling of a phosphorous removal and recovery hybrid ion exchange resin after long term operation with municipal wastewater(Elsevier, 2021-07-16) Pinelli, Davide; Bovina, Sara; Rubertelli, Giorgia; Martinelli, Andrea; Guida, Samuela; Soares, Ana; Frascari, DarioAdsorption represents one of the most promising process for phosphorous (P) removal and recovery from municipal wastewater, but questions about its long-term stability remain. The goals of this work were (i) to assess changes in morphology and adsorption performances of hybrid anion exchanger (HAIX) LayneRT after 2.5 years of operation in a 10 m3 d−1 demonstration plant fed with secondary-treated municipal wastewater, (ii) to optimize the LayneRT regeneration procedure, and (iii) to evaluate the suitability of the ion exchange model to describe P adsorption on LayneRT. LayneRT is composed of hydrated ferric nanoparticles dispersed in a strong base anion exchange resin. Batch and continuous flow adsorption/desorption tests were conducted with the resin used for 2.5 years, regenerated with two alternative solutions: NaOH, reactivating mainly the iron nanoparticles active sites, and NaOH + NaCl, also regenerating the active sites of the ion exchange media. The physicochemical characterization by Scanning Electron Microscope indicated that regeneration by NaOH significantly reduced the deterioration of the resin surface, even after 59 adsorption/desorption cycles. Lab-scale continuous flow tests showed that the resin regenerated with either solution featured P adsorption performances very close to that of the virgin resin. The isotherm tests showed that P adsorption by LayneRT was effectively simulated with the ion exchange model. This study confirms that LayneRT is a durable, resistant and promising media for P recovery from wastewater.Item Open Access Resilience and life cycle assessment of ion exchange process for ammonium removal from municipal wastewater(Elsevier, 2021-03-30) Guida, Samuela; Conzelmann, Lea; Remy, Christian; Vale, Peter C. J.; Jefferson, Bruce; Soares, AnaThis study was completed to understand the resilience of an ion exchange (IEX) process for its ability to remove variable ammonium (NH4+-N) loads) and to prove its environmental benefits through a life cycle assessment (LCA). The tertiary 10 m3/day demonstration scale IEX was fed with variable NH4+-N concentrations (<0.006-26 mg NH4+-N /L) naturally found in municipal wastewater. Zeolite-N was used as ion exchange media and regeneration was completed with 10% potassium chloride (KCl). The influent NH4+-N concentration impacted the ion exchange capacity, which ranged from 0.9-17.7 mg NH4+-N/g media. When the influent concentration was <2.5 mg NH4+-N/L, the Zeolite-N released NH4+-N (up to 12%). However, the exchange increased up to 62% when the influent NH4+-N load peaked, confirming the resilience of the process. A 94% regeneration efficiency was obtained with fresh regenerant, however, with the increase of the mass of NH4+-N on the media, the regeneration efficiency decreased. An optimisation of the volume of brine and regeneration contact time is suggested. To further measure the benefits of the IEX process, an LCA was conducted, for a 10,000 population equivalent reference scenario, and compared with traditional nitrification-denitrification WWTP. The LCA revealed that IEX with regenerant re-use and NH4+-N recovery through a membrane stripping process resulted in reductions of: 25% cumulative energy demand; 66% global warming potential and 62% marine eutrophication potential, when compared to traditional WWTP. This work demonstrated that the IEX process is an efficient and an environmentally benign technology that can be widely applied in WWTPs