Browsing by Author "Haider, Syed Kumail"
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Item Open Access Copper-based oxygen carriers supported with alumina/lime for the chemical looping conversion of gaseous fuels(Elsevier, 2017-07-29) Haider, Syed Kumail; Erans Moreno, Maria; Donat, Felix; Duan, Lunbo; Scott, Stuart A.; Manovic, Vasilije; Anthony, Edward J.Copper (II) oxide in varying ratios was combined with either an alumina-based cement (Al300), or CaO derived from limestone as support material in a mechanical pelletiser. This production method was used to investigate its influence on possible mechanical and chemical improvements for oxygen carriers in chemical looping processes. These materials were tested in a lab-scale fluidised bed with CO or CH4 as a reducing gas at 950 °C. As expected, the oxygen carriers containing a greater ratio of support material exhibited an enhanced crushing strength. Oxygen carriers comprised of a 1:3 ratio of support material to active CuO exhibited increased crushing strength by a minimum of 280% compared to pure CuO pellets. All oxygen carriers exhibited a high CO conversion yield and were fully reducible from CuO to Cu. For the initial redox cycle, Al300-supported oxygen carriers showed the highest fuel and oxygen carrier conversion. The general trend observed was a decline in conversion with an increasing number of redox cycles. In the case of CaO-supported oxygen carriers, all but one of the oxygen carriers suffered agglomeration. The agglomeration was more severe in carriers with higher ratios of CuO. Oxygen carrier Cu25Al75 (75% wt. aluminate cement and 25% wt. CuO), which did not suffer from agglomeration, showed the highest attrition with a loss of approximately 8% of its initial mass over 25 redox cycles. The reducibility of the oxygen carriers was limited with CH4 in comparison to CO. CH4 conversion yielded 15-25% and 50% for Cu25Ca75 (25% wt. CuO and 75% wt. CaO) and Cu25Al75, respectively. Cu25Ca75 demonstrated improved conversion, whereas Cu25Al75 exhibited a trending decrease in conversion with increasing redox cycles.Item Open Access Enhancing properties of iron and manganese ores as oxygen carriers for chemical looping processes by dry impregnation(Elsevier, 2015-11-18) Haider, Syed Kumail; Azimi, G.; Duan, Lunbo; Anthony, Edward J.; Patchigolla, Kumar; Oakey, John E.; Leion, H.; Mattisson, T.; Lyngfelt, A.The use of naturally occurring ores as oxygen carriers in CLC processes is attractive because of their relative abundance and low cost. Unfortunately, they typically exhibit lower reactivity and lack the mechanical robustness required, when compared to synthetically produced carriers. Impregnation is a suitable method for enhancing both the reactivity and durability of natural ores when used as oxygen carriers for CLC systems. This investigation uses impregnation to improve the chemical and mechanical properties of a Brazilian manganese ore and a Canadian iron ore. The manganese ore was impregnated with Fe2O3 and the iron ore was impregnated with Mn2O3 with the goal of forming a combined Fe/Mn oxygen carrier. The impregnated ore’s physical characteristics were assessed by SEM, BET and XRD analysis. Measurements of the attrition resistance and crushing strength were used to investigate the mechanical robustness of the oxygen carriers. The impregnated ore’s mechanical and physical properties were clearly enhanced by the impregnation method, with boosts in crushing strength of 11–26% and attrition resistance of 37–31% for the impregnated iron and manganese ores, respectively. Both the unmodified and impregnated ore’s reactivity, for the conversion of gaseous fuel (CH4 and syngas) and gaseous oxygen release (CLOU potential) were investigated using a bench-scale quartz fluidised-bed reactor. The impregnated iron ore exhibited a greater degree of syngas conversion compared to the other samples examined. Iron ore based oxygen carrier’s syngas conversion increases with the number of oxidation and reduction cycles performed. The impregnated iron ore exhibited gaseous oxygen release over extended periods in an inert atmosphere and remained at a constant 0.2% O2 concentration by volume at the end of this inert period. This oxygen release would help ensure the efficient use of solid fuels. The impregnated iron ore’s reactivity for CH4 conversion was similar to the reactivity of its unmodified counterpart. The unmodified manganese ore converted CH4 to the greatest extent of all the samples tested here, while the impregnated manganese ore exhibited a decrease in reactivity with respect to syngas and CH4 conversion.Item Open Access A hydrodynamic study of a fast‐bed dual circulating fluidized bed for chemical looping combustion(Wiley, 2016-07-06) Haider, Syed Kumail; Duan, Lunbo; Patchigolla, Kumar; Anthony, Edward J.This study explores the use of a dual interconnected circulating fluidized bed (CFB) for chemical looping combustion. This design can enhance gas–solid interactions, but it is difficult to control the solid transfer and circulation rates. With the use of a 1:1 scale cold-flow model, an investigation determining the hydrodynamic behavior of the dual CFB system has been conducted. The cold-flow system consists of two identical fast-bed risers, each with an internal diameter of 100 mm and a height of 7 m. The simplified cold-flow model is based on the chemical looping Pilot-Scale Advanced CO2 Capture Technology (PACT) facility at Cranfield. Here, we have determined the minimum fluidization and transport velocities, and we have assessed the solid density profiles, transport capacity, and potential for the dilution by air/N2 leakage into the CO2 stream exiting the fuel reactor. The experimental procedure uses two different bed materials, molochite (ceramic clay) and FE100 (iron particles), and it satisfies the dynamic scaling laws to model the bed inventory within the system. The results indicate that the two fast-bed risers share similar density and pressure profiles. Stable circulation can be achieved through pneumatic transport. The circulation rate of the system is flexible and can be adjusted by altering the fluidization velocity in the riser and by altering the bed inventory. The gas leakage from the loop seal to the cyclone was found to be sensitive to the bed height and fluidization velocity in the loop seal. However, by maintaining a loop-seal bed height above 600 mm during operation, the outlet stream remains undiluted.Item Open Access Oxygen carrier and reactor development for chemical looping processes and enhanced CO2 recovery(Cranfield University, 2016-04) Haider, Syed Kumail; Patchigolla, Kumar; Oakey, John; Anthony, Edward J.This thesis’s main focus is a CO2 capture technology known as chemical looping combustion (CLC). The technology is a novel form of combustion and fuel processing that can be applied to gas, solid and liquid fuels. By using two interconnected fluidised-bed reactors, with a bed material capable of transferring oxygen from air to the fuel, a stream of almost pure CO2 can be produced. This stream is undiluted with nitrogen and is produced without any direct process efficiency loss from the overall combustion process. The heart of the process is the oxygen carrier bed material, which transfers oxygen from an air to fuel reactor for the conversion of the fuel. Oxygen carrier materials and their production should be of low relative cost for use in large-scale systems. The first part of this research centres on development and investigative studies conducted to assess the use of low-cost materials as oxygen carriers and as supports. Mixed-oxide oxygen carriers of modified manganese ore and iron ore were produced by impregnation. While copper (II) oxide supported on alumina cement and CaO have been produced by pelletisation. These oxygen carriers were investigated for their ability to convert gaseous fuels in a lab-scale fluidised bed, and characterised for their mechanical and chemical suitability in the CLC process. The modified ores and pelletised copper-based oxygen carriers’ mechanical properties were enhanced by their production methods and in the case of the modified iron ore, significant oxygen uncoupling was observed. The copper-based oxygen carriers particularly those containing alumina cement showed high conversion rates of gaseous fuels and improved mechanical stability. The second part of this research thesis focuses on the design philosophy, commissioning and operation of a dual-fast bed chemical looping pilot reactor. Based on the operational experience, recommendations for modifications to the CLC system are discussed. In support, a parallel hydrodynamic investigation has been conducted to validate control and operational strategies for the newlydesigned reactor system. It was determined that the two fast bed risers share similar density and pressure profiles. Stable global circulation rate is flexible and could be maintained despite being pneumatically controlled. Reactor-reactor leakage via the loop-seals is sensitive to loop seal bed-height, and inlet fluid velocity but can be maintained as such to ensure no leakage is encountered.