Browsing by Author "Hetherington, John G."
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Item Open Access Gun barrel design optimisation using finite element analysis(2000) Hameed, Amer; Brown, R. D.; Hetherington, John G.The strength of a gun barrel is a function of the residual circumferential stress at the bore. This stress is known to be affected by the properties of the gun barrel material, especially the Bauschinger effect. This thesis examines the influence of the constitutive relationship for various materials on the resultant stresses in the barrel. The work reported here consists of two major parts: experimental, and numerical analysis using the finite element method. The experimental work concerns the autofrettaging of selected test specimens and the gathering of data. Test specimens were heat-treated to give a range of strain hardening and initial yield stress characteristics. This was done in order to examine the influence of the Bauschinger effect on the resultant stress field for materials with various constitutive relationships. The numerical part of the work consists of the simulation of the tests using finite element methods. The results of the numerical simulation are compared with the experimental data. There is good agreement between the results, and they suggest that a. there is no significant effect on the reyield pressure of the test cylinders which have strain hardening; b. machining of the bore diameter increases the residual stress at the new bore diameter; c. machining of the outside diameter reduces the residual stress at the bore; d. most of the samples showed elastic relaxation due to the machining. However some localised plastic deformation was observed at the new surface in the case of machining at the inside diameter; e. machining does not cause the elastic-plastic interface to move; f. the influence of the Bauschinger effect increases with increase in tangent modulus (strain hardening); Further simulations were carried out to investigate the effect of boring gas evacuator holes or cross bores and results suggest that there is a severe localised loss of residual stress at the bore and the affected zone spreads to approximately 5 times the cross-bore diameter. The reyield pressure at the bore reduces by approximately 70%, suggesting that the benefit of autofrettaging is lost.Item Open Access Micro-machining Techniques for the Fabrication of Fibre Fabry-Perot Sensors(Cranfield University, 2006-10-30T16:18:07Z) Machavaram, V. R.; Badcock, R. A.; Hetherington, John G.Fabry-Perot optical fibre sensors have been used extensively for measuring a variety of parameters such as strain, temperature, pressure and vibration. Conventional extrinsic fibre Fabry-Perot sensors are associated with problems such as calibration of the gauge length of each individual sensor, their relatively large size compared to the diameter of optical fibre and a manual manufacturing method that leads to poor reproducibility. Therefore, new designs and fabrication techniques for producing fibre Fabry-Perot sensors are required to address the problems of extrinsic fibre Fabry-Perot sensors. This thesis investigates hydrofluoric acid etching and F2-laser micro-machining of optical fibres to produce intrinsic Fabry-Perot cavities. Chemical etching of single mode fused silica fibres produced cavities across the core of the fibres due to preferential etching of the doped-region. Scanning electron microscope, interferometric surface profiler and CCD spectrometer studies showed that the optical quality of the etched cavities was adequate to produce Fabry-Perot interference. Controlled fusion splicing of etched fibres produced intrinsic Fabry-Perot cavities. These sensors were surface-mounted on composite coupons and their response to applied strain was studied using low coherence interferometry. These sensors showed linear and repeatable response with the strain measured by the electrical resistance strain gauges. To carry out F2-laser micro-machining of fused silica and sapphire substrates, a micro-machining station was designed and constructed. This involved the design of illumination optics for 157 nm laser beam delivery, the design and construction of beam delivery chamber, target alignment and monitoring systems. Ablation of fused silica and sapphire disks was carried out to determine ablation parameters suitable for micro-machining high aspect ratio microstructures that have adequate optical quality to produce Fabry-Perot interference. Cavities were micro-machined through the diameter of SMF 28 and SM 800 fibres at different energy densities. CCD interrogation of these intrinsic fibre cavities ablated at an energy density of 25 x 10 4 Jm -2 produced Fabry-Perot interference fringes. The feasibility of micro-machining high aspect ratio cavities at the cleaved end-face of the fused silica fibres and through the diameter of sapphire fibres was demonstrated. A technique based on in-situ laser-induced fluorescence monitoring was developed to determine the alignment of optical fibres and ablation depth during ablation through the fibre diameter. Ablation of cavities through the diameter of fibre Bragg gratings showed that the heat-generated inside the cavity during ablation had no effect on the peak reflection and the integrity of core and cladding of the fibre. Finally, a pH-sensor, a chemical sensor based on multiple cavities ablated in multimode fibres and a feasible design for pressure sensor fabrication based on ablated cavity in a single mode fibre were demonstrated.Item Open Access A note on the behind armour effects from perforated alumina/aluminium targets(Elsevier Science B.V., Amsterdam., 1998-12-31T00:00:00Z) Hazell, P. J.; Fellows, N. A.; Hetherington, John G.A thin, ceramic-faced armour, separated from a thick metal block, has been subjected to high-velocity impact by a 6.35 mm diameter steel sphere. Experimental work was carried out which compared firings into ceramic-faced aluminium armour, separated from thick aluminium witness blocks, with firings into the thick aluminium blocks alone. The depth of penetration and the area of damage were measured and an estimated percentage weight saving due to the inclusion of the ceramic-faced armour was calculated at varying velocity. This note yields useful information for the design and application of ceramic applique systems.Item Open Access Pre-stressed advanced fibre reinforced composites fabrication and mechanical performance(Cranfield University, 2006-02) Krishnamurthy, S.; Badcock, R. A.; Hetherington, John G.Advanced composite materials have high strength-to-weight ratios, corrosion resistance and durability and are extensively used in aerospace, energy and defence industries. This research concentrates on minimising the process-induced residual stresses, and improving the fibre alignment of composites by employing a fibre prestress methodology. A novel flat-bed fibre prestress methodology for autoclave processing of composites was developed. This research investigates the effect of fibre prestress on 1) residual stresses, 2) fibre alignment, 3) static tensile and compression properties and 4) fatigue behaviour of composites. Experimental results show that this prestress methodology, on a 16-ply unidirectional E-glass/ 913 epoxy composite, reduces the residual strain of the composite from –600 µε to approximately zero for a prestress of 108 MPa. The strains measured from optical fibre sensors were in close agreement with those obtained using strain gauge. The results from fibre alignment studies showed that fibre prestressing improved the fibre alignment from 20% of fibres aligned to 0 ° degree in non-prestressed composites to 75% of fibres aligned to 0 ° degree in 108 MPa prestressed composites. Findings have shown that prestressing is beneficial to the static compressive and tensile performance of composites. The results show that fibre prestressing improves the fatigue life and resistance to stiffness degradation in the low stress level fatigue region. Also a change in static and fatigue damage mechanism was observed. The improvement in the static and fatigue properties is due to the reduction in residual stresses and fibre waviness. Overall the fibre prestressing methodology enhances the performance of composites by increasing the resistance to static and fatigue loading. The thesis also suggests that there is an existence of prestress limits to retain optimal material performance.Item Open Access The workload implications of haptic displays in multi-display environments such as the cockpit: Dual-task interference of within-sense haptic inputs (tactile/proprioceptive) and between-sense inputs (tactile/proprioceptive/auditory/visual)(Cranfield University, 2007-09) Castle, H.; Harris, Don; Hetherington, John G.Visual workload demand within the cockpit is reaching saturation, whereas the haptic sense (proprioceptive and tactile sensation) is relatively untapped, despite studies suggesting the benefits of haptic displays. MRT suggests that inputs from haptic displays will not interfere with inputs from visual or auditory displays. MRT is based on the premise that multisensory integration occurs only after unisensory processing. However, recent neuroscientific findings suggest that the distinction between unisensory versus multisensory processing is much more blurred than previously thought. This programme of work had the following two research objectives: 1. To examine whether multiple haptic inputs can be processed at the same time without performance decrement - Study One 2. To examine whether haptic inputs can be processed at the same time as visual or auditory inputs without performance decrement - Study Two In Study One participants performed dual-tasks, consisting of same-sense tasks (tactile or proprioceptive) or different-sense tasks (tactile and proprioceptive). These tasks also varied in terms of processing code, in line with MRT. The results found significantly more performance decrement for the same-sense dual-tasks than for the different-sense dual-tasks, in accordance with MRT, suggesting that performance will suffer if two haptic displays of the same type are used concurrently. An adjustment to the MRT model is suggested to incorporate these results. In Study Two, participants performed different-sense dual-tasks, consisting of auditory or visual tasks with tactile or proprioceptive tasks. The tasks also varied in terms of processing code. Contrary to MRT, the results found that when processing code was different, there was significant performance decrement for all of the dual-tasks, but not when processing code was the same. These results reveal an exception to two key MRT rules, the sensory resource rule and the processing code rule. It is suggested that MRT may be oversimplistic and other factors highlighted by recent neuroscientific research should be taken into account in theories of dual-task performance.