Browsing by Author "Kong, Jian"

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    Element partitioning and electron backscatter diffraction analysis from feeding wire to as-deposited microstructure of wire and arc additive manufacturing with super duplex stainless steel
    (Elsevier, 2019-12-24) Zhang, Xiaoyong; Wang, Kehong; Zhou, Qi; Kong, Jian; Peng, Yong; Ding, Jialuo; Diao, Chenglei; Yang, Dongqing; Huang, Yong; Zhang, Tao; Williams, Stewart W.
    The redistribution of alloying elements and the crystallographic characterizations in wire and arc additive manufactured (WAAM) super duplex stainless steel (SDSS) was investigated from the wire to the final as-deposited structure. The results showed that elemental partitioning between austenite and ferrite was suppressed in the last layer and the solidified droplet. The high Ni content but low Cr and N contents in the initial state of the intragranular austenite (IGA) confirmed the predominance of the chromium nitrides acted as the nucleation sites. Gathering of nitrogen was found more distinct in the coarsening IGA, Widmanstätten austenite (WA) than the grain boundary austenite (GBA). The columnar epitaxial ferrite presented a strong <001> texture in the deposition direction, while the <001> and <101> orientations was found in the austenite. Random orientations of the intragranular secondary austenite was revealed. The Rotated Cube texture of the austenite grains were consumed by the “recrystallization” textures (Brass, Rotated Brass, Cu, R, E, and F) caused by the austenite reformation. The low-angle interphase boundaries between austenite and ferrite were predominated in the as-deposited wall, and, at which, the K–S orientation took the crucial part. A Taylor factor analysis revealed that through fabrication via additive process, the austenite became oriented “harder” and contributed most to good mechanical properties. The textured microstructure contributed about a 2.6% higher engineering strain in the Z direction and a 27.8 MPa higher yield strength in the X direction.
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    Study on microstructure and tensile properties of high nitrogen Cr-Mn steel processed by CMT wire and arc additive manufacturing
    (Elsevier, 2019-01-23) Zhang, Xiaoyong; Zhou, Qi; Wang, Kehong; Peng, Yong; Ding, Jialuo; Kong, Jian; Williams, Stewart W.
    A designed Cr-Mn-N wire with 0.99 wt% of nitrogen content (HNS0.99) was used to make high nitrogen austenite stainless steel parts by introducing CMT wire and arc additive manufacturing (CMT-WAAM) method. The solidification behaviour, microstructure evolution, inclusions and tension properties were studied both in the as-built and post heat treatment conditions. Excellent tension properties parts with high nitrogen content were successfully produced. Ferrite-austenite (FA) and austenite-ferrite (AF) solidification models were revealed in the as-built microstructure of two different areas, inner layer area (ILA) and partial melting area (PMA), respectively, and the former predominated the microstructure. Amorphous inclusion islands and microspherical inclusions made by MnO were found. The increasing density of the latter in 0.1-1 μm diameters was detrimental to the tensile properties because the matrix-inclusion surfaces acted as the preferred nucleation sites for Cr2N during heat treatment. Due to the stable austenite and the nitrogen work hardening effect, planer dislocation-arrays predominated the dislocation slip model which, to some extent, diminished the strength anisotropy in different directions. However, the ferrite dendrites caused the diversity of UTS and elongation by acting as tunnels for cracks in the horizontal direction samples.
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    Study on strengthening mechanism of Ti/Cu electron beam welding
    (Elsevier, 2017-02-20) Guo, Shun; Zhou, Qi; Peng, Yong; Xu, Xiangfang; Diao, Chenglei; Kong, Jian; Luo, TianYuan; Wang, Kehong; Zhu, Jun
    Welding-brazing method is widely used for dissimilar metals welding. However, it is becoming increasingly difficult to further improve the connection strength by controlling the formation of the transition layer. In this study, an innovative welding method referred to as adjacent welding was addressed, which greatly improved the tensile strength of Ti/Cu dissimilar joint. The strength of new joint could reach up to 89% that of copper base metal, compared to the use of a traditional welding-brazing method which strength coefficient is within the limit of 70%. In order to determine the strengthening mechanism of adjacent welding, optical microscopy, SEM, EDS and XRD were applied for the analysis of microstructure and phase structure. Furthermore, tensile strength was also tested. The results show that due to the process of remelting and reverse solidification of intermetallic compounds (IMCs) layer, a less complex and thinner IMCs layer was formed and TiCu (553 HV) with high embrittlement existing in the front of titanium substrate was changed into Ti2Cu (442 HV). Performances of joints were optimized by these changes. An interpretation module was presented for the mechanism.