Browsing by Author "Robinson, Matthew"

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    Aerodynamic effects of propulsion integration for high bypass ratio engines
    (AIAA, 2017-05-26) Stankowski, Tomasz; MacManus, David G.; Robinson, Matthew; Sheaf, Christopher
    This work describes the assessment of the effect of engine installation parameters such as engine position, size, and power setting on the performance of a typical 300-seater aircraft at cruise condition. Two engines with very high bypass ratio and with different fan diameters and specific thrusts are initially simulated in isolation to determine the thrust and drag forces for an isolated configuration. The two engines are then assessed in an engine–airframe configuration to determine the sensitivity of the overall installation penalty to the vertical and axial engine location. The breakdown of the interference force is investigated to determine the aerodynamic origins of beneficial or penalizing forces. To complete the cruise study, a range of engine power settings is considered to determine the installation penalty at different phases of cruise. This work concludes with the preliminary assessment of cruise fuel burn for two engines. For the baseline engine, across the range of installed positions, the resultant thrust requirement varies by 1.7% of standard net thrust. The larger engine is less sensitive with a variation of 1.3%. For an assessment over a 10,000 km cruise flight, the overall effect of the lower specific thrust engine shows that the cycle benefits of −5.8% −5.8% in specific fuel consumption are supplemented by a relatively beneficial aerodynamic installation effect but offset by the additional weight to give a −4.8% −4.8% fuel-burn reduction.
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    Aspects of aero-engine nacelle drag
    (SAGE, 2018-04-02) Robinson, Matthew; MacManus, David G.; Sheaf, Christopher
    To address the need for accurate nacelle drag estimation, an assessment has been made of different nacelle configurations used for drag evaluation. These include a sting mounted nacelle, a nacelle in free flow with an idealised, freestream pressure matched, efflux and a nacelle with a full exhaust system and representative nozzle pressure ratio. An aerodynamic analysis using numerical methods has been carried out on four nacelles to assess a near field drag extraction method using computational fluid dynamics. The nacelles were modelled at a range of aerodynamic conditions and three were compared against wind tunnel data. A comparison is made between the drag extraction methods used in the wind tunnel analysis and the chosen computational fluid dynamics approach which utilised the modified near-field method for evaluation of drag coefficients and trends with Mach number and mass flow. The effect of sting mounting is quantified and its influence on the drag measured by the wind tunnel methodology determined. This highlights notable differences in the rate of change of drag with free stream Mach number, and also the flow over the nacelle. A post exit stream tube was also found to create a large additional interference term acting on the nacelle. This term typically accounts for 50% of the modified nacelle drag and its inclusion increased the drag rise Mach number by around ΔM = 0.026 from M=0.849 M=0.849 to M=0.875 M=0.875 for the examples considered.
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    Installation aerodynamics of civil aero-engine exhaust systems
    (Elsevier, 2019-04-02) Otter, John J.; Stankowski, Tomasz; Robinson, Matthew; MacManus, David G.
    Without careful consideration of aerodynamic installation effects on exhaust system performance the projected benefits of high bypass ratio engines may not be achievable. This work presents a computational study of propulsion system integration in order to quantify the effect that aircraft installation has on the aerodynamic performance of separate-jet aero-engine exhaust systems. Within this study the sensitivity of exhaust nozzle performance metrics to aircraft incidence and under wing position were investigated for two engines of different specific thrust. Upon installation, thrust generation was found to be beneficial or detrimental relative to an isolated engine depending on the position of the engine relative to the wing leading edge. The dominant installation effect was observed on the exhaust afterbodies and, over the range of engine positions investigated at cruise conditions, the installed modified velocity coefficient was shown to vary up to 1 % relative to an isolated engine. Furthermore, due to variations in the core nozzle mass flow rate by up to 10% relative to an isolated engine, it is concluded that aerodynamic installation effects need to be taken into consideration when sizing the core nozzle in order to ensure engine operability.
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    Multi-objective optimisation of short nacelles for high bypass ratio engines
    (Elsevier, 2019-02-19) Tejero, Fernando; Robinson, Matthew; MacManus, David G.; Sheaf, Christopher
    Future turbo-fan engines are expected to operate at low specific thrust with high bypass ratios to improve propulsive efficiency. Typically, this can result in an increase in fan diameter and nacelle size with the associated drag and weight penalties. Therefore, relative to current designs, there is a need to develop more compact, shorter nacelles to reduce drag and weight. These designs are inherently more challenging and a system is required to explore and define the viable design space. Due to the range of operating conditions, nacelle aerodynamic design poses a significant challenge. This work presents a multi-objective optimisation approach using an evolutionary genetic algorithm for the design of new aero-engine nacelles. The novel framework includes a set of geometry definitions using Class Shape Transformations, automated aerodynamic simulation and analysis, a genetic algorithm, evaluations at various nacelle operating conditions and the inclusion of additional aerodynamic constraints. This framework has been applied to investigate the design space of nacelles for high bypass ratio aero-engines. The multi-objective optimisation was successfully demonstrated for the new nacelle design challenge and the overall system was shown to enable the identification of the viable nacelle design space.
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    Nacelle design for ultra-high bypass ratio engines with CFD based optimisation
    (Elsevier, 2020-09-09) Robinson, Matthew; MacManus, David G.; Christie, Robert; Sheaf, Christopher; Grech, Nicholas
    As the size of aero-engines has increased in recent years, the need for slimmer and shorter nacelles has become more pressing. A more aggressive design space must therefore be explored for nacelle designs which are expected to perform worse in the off design conditions such as spillage than current nacelle designs. In this work, a novel design space has been explored through the use of an optimisation method which evaluated nacelle aerodynamic performance based on computational fluid dynamics simulations. A multi-objective optimisation was undertaken where cruise drag, drag rise Mach number, spillage drag and two metrics based on the pressure distribution of the nacelle were optimised. Comparable optimal designs were picked from the Pareto sets of optimisations carried out at different nacelle lengths and radial offsets and some key outcomes established from their aerodynamics and geometries. It was determined that a reduction in the length of the nacelle from 3.8 highlight radii to 3.1 radii resulted in a significantly worse aerodynamic performance which included an increase in peak surface isentropic Mach number at cruise of 0.1 and up to four times as much spillage drag. It was however also established from the optimisation results that as the required drag rise Mach number was decreased the overall performance of short nacelles improved significantly.
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    The use of hybrid intuitive class shape transformation curves in aerodynamic design
    (Elsevier, 2019-10-23) Christie, Robert; Robinson, Matthew; Tejero, Fernando; MacManus, David G.
    The inherent mathematical smoothness of intuitive class shape transformation (iCST) curves has been shown to be suitable for the design of aerodynamic shapes. However, this property means that any changes to a constraint are not local but will result in a modification to the whole curve. This poses a problem to the aerodynamic designer when different parts of the curve are required to fulfil particular design requirements. A Hybrid iCST (HiCST) parameterisation approach is proposed which allows two sections of a single aero-line curve to be decoupled, without geometric discontinuity, whilst maintaining the dimensionality of a design problem. The HiCST approach has been tested on two key aerodynamic components of an aero-engine. Firstly, a design space exploration and optimisation were carried out for an aero-engine fan cowl. A comparison of Pareto fronts showed a 3.9% reduction in the minimum achievable nacelle drag from the iCST to the HiCST parameterisation. Secondly, aero-engine intakes were designed with both the iCST and HiCST parameterisations. The HiCST intake showed improved aerodynamic performance in terms of DC60 and IPR and proved more insensitive to changes in massflow and incidence. This development of the method for an aero-engine fan cowl and intake highlights the potential aerodynamic benefit from the proposed HiCST method.