Insertion of large diameter through-thickness metallic pins in composites

dc.contributor.authorNeale, Geoffrey
dc.contributor.authorSkordos, Alexandros A.
dc.date.accessioned2022-03-28T15:00:47Z
dc.date.available2022-03-28T15:00:47Z
dc.date.issued2022-03-17
dc.description.abstractExisting Through-Thickness Reinforcement (TTR) methods for laminated composites using semi or fully rigid reinforcing elements, like tufting, stitching, and z-pinning, present limitations on reinforcing element geometry, strength, and stiffness. Where these application envelopes are exceeded, TTR element insertion results in unacceptable levels of damage to both the composite and/or TTR elements. Here, we demonstrate that low-speed insertion of rigid reinforcements into heated prepreg preforms is a feasible and robust reinforcement process capable of providing accurate TTR element placement with minimal tow disturbance compared with existing methods for similar pin sizes. The insertion process is characterised with respect to insertion forces, and mesoscale laminate deformation/damage for carbon-benzoxazine prepreg preforms. The research investigates the influence of pin leading edge on insertion for a range of pin diameters (1.2, 1.5, and 2.0 mm) and preform consolidation states, describing low insertion forces and good quality laminate preforms. Insertion forces increase with pin diameter, typically resulting from increased pin-tow contact area and friction. Large diameter sizes and low insertion forces expand the range and forms of materials that can be inserted compared to existing TTR methods and show that this method can potentially be transferred to benefit work on composite hole creation, joining, and repair.en_UK
dc.identifier.citationNeale G, Skordos A. (2022) Insertion of large diameter through-thickness metallic pins in composites. Materials and Design, Volume 216, April 2022, Article number 110559en_UK
dc.identifier.issn0264-1275
dc.identifier.urihttps://doi.org/10.1016/j.matdes.2022.110559
dc.identifier.urihttps://dspace.lib.cranfield.ac.uk/handle/1826/17695
dc.language.isoenen_UK
dc.publisherElsevieren_UK
dc.rightsAttribution 4.0 International*
dc.rights.urihttp://creativecommons.org/licenses/by/4.0/*
dc.subjectPrepreg processingen_UK
dc.subjectDamage mechanicsen_UK
dc.subjectThermal analysisen_UK
dc.subjectTowen_UK
dc.titleInsertion of large diameter through-thickness metallic pins in compositesen_UK
dc.typeArticleen_UK

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