Structural fault detection and diagnosis for combine harvesters: a critical review

Abstract

Combine harvesters, as essential equipment in agricultural engineering, frequently experience structural faults due to their complex structure and harsh working conditions, which severely affect their reliability and operational efficiency, leading to significant downtime and reduced agricultural productivity during critical harvesting periods. Therefore, developing accurate and timely Fault Detection and Diagnosis (FDD) techniques is crucial for ensuring food security. This paper provides a systematic and critical review and analysis of the latest advancements in research on data-driven FDD methods for structural faults in combine harvesters. First, it outlines the typical structural sections of combine harvesters and their common structural fault types. Subsequently, it details the core steps of data-driven methods, including the acquisition of operational data from various sensors (e.g., vibration, acoustic, strain), signal preprocessing methods, signal processing and feature extraction techniques covering time-domain, frequency-domain, time–frequency domain combination, and modal analysis among others, and the use of machine learning and artificial intelligence models for fault pattern learning and diagnosis. Furthermore, it explores the required system and technical support for implementing such data-driven FDD methods, such as the applications of on-board diagnostic units, remote monitoring platforms, and simulation modeling. It provides an in-depth analysis of the key challenges currently encountered in this field, including difficulties in data acquisition, signal complexity, and insufficient model robustness, and consequently proposes future research directions, aiming to provide insights for the development of intelligent maintenance and efficient and reliable operation of combine harvesters and other complex agricultural machinery.