Development of multi aluminium foam-filled crash box systems to improve crashworthiness performance of road Service vehicle

dc.contributor.authorDe Biasio, Antony
dc.contributor.authorGhasemnejad, Hessam
dc.contributor.authorSrimanosaowapak, S
dc.contributor.authorWatson, JW
dc.date.accessioned2024-09-26T14:02:00Z
dc.date.available2024-09-26T14:02:00Z
dc.date.freetoread2024-09-26
dc.date.issued2025-01
dc.date.pubOnline2024-09-03
dc.description.abstractHoneycomb crash absorbers are known as mechanical energy-absorbing systems in both automotive and aerospace industries. However, the gap of knowledge in the transverse impacts of multi-foam-filled or stiffener-reinforced honeycombs is still unfilled. This paper investigates the energy absorption process in large crash boxes applied onto a road maintenance vehicle, exploring four aluminium honeycomb absorbers with design factors like added aluminium foam, corrugated sheet thicknesses, and stiffener reinforcements. The optimised foam-filled honeycomb structures are analysed for four crash scenarios in two different directions; frontal impact (T-direction) and lateral impact (L-direction) subjected to 50 km/h crash speed. The objective of this research is to identify the most efficient design that achieves a maximum acceleration of up to 20g while absorbing a specific energy of 145 kJ. The FE models were developed in ABAQUS to explore various scenarios related to damage zones, impact energy capabilities, and multi-foam-filled crash boxes. Finally, the lightest design of honeycomb absorbers which can maximise energy absorption while maintaining acceleration below the specified threshold of 20g will be recommended.
dc.description.journalNameEuropean Journal of Mechanics - A/Solids
dc.description.sponsorshipGrant No. TP1288 is supported by the Royal Academy of Engineering (RAE) through the Engineering X Transforming Systems through Partnership programme.
dc.identifier.citationDe Biasio A, Ghasemnejad H, Srimanosaowapak S, Watson JW. (2025) Development of multi aluminium foam-filled crash box systems to improve crashworthiness performance of road Service vehicle. European Journal of Mechanics - A/Solids, Volume 109, January-February 2025, Article number 105433
dc.identifier.elementsID552646
dc.identifier.issn0997-7538
dc.identifier.paperNo105433
dc.identifier.urihttps://doi.org/10.1016/j.euromechsol.2024.105433
dc.identifier.urihttps://dspace.lib.cranfield.ac.uk/handle/1826/22965
dc.identifier.volumeNo109
dc.languageEnglish
dc.language.isoen
dc.publisherElsevier
dc.publisher.urihttps://www.sciencedirect.com/science/article/pii/S0997753824002134?via%3Dihub
dc.rightsAttribution 4.0 Internationalen
dc.rights.urihttp://creativecommons.org/licenses/by/4.0/
dc.subject40 Engineering
dc.subject4010 Engineering Practice and Education
dc.subject3 Good Health and Well Being
dc.subject7 Affordable and Clean Energy
dc.subjectMechanical Engineering & Transports
dc.subject4005 Civil engineering
dc.subject4017 Mechanical engineering
dc.subjectCrashworthiness
dc.subjectHoneycomb
dc.subjectAluminium foam
dc.subjectStiffener reinforcements
dc.subjectImpact
dc.titleDevelopment of multi aluminium foam-filled crash box systems to improve crashworthiness performance of road Service vehicle
dc.typeArticle
dc.type.subtypeJournal Article
dcterms.dateAccepted2024-09-02

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